Sandwich Cutting Die

Sandwich Die Product Description
Product Name: Sandwich Combination Die
Product Tagline: Innovative Structure, Redefining Long-Lasting Precision Cutting Standards
I. Core Product Advantages
* Patented Composite StructureFeatures a unique triple-layer design: "High-strength steel blade layer + aviation aluminum alloy middle layer + reinforced steel base layer." Combines the durability of steel dies with the lightweight advantage of traditional dies,completely solving baseplate deformation issues.
* Modular Maintenance RevolutionPioneers a localized blade replacement system. Blades can be independently disassembled and replaced, eliminating the need for complete scrapping. Reduces maintenance costs by over 60% and significantly minimizes production downtime.
* Ultra-Precision Cutting PerformanceManufactured using Swiss precision machining centers, achieving positioning accuracy of ±0.02mm. Perfectly suited for cutting applications with stringent precision requirements, such as FPC, graphite sheets, and insulating materials.
* Exceptional Durability and LifespanCore blades made of imported special alloy steel, treated with specialized heat processes, ensuring a service life of over 2 million stampings, providing reliable support for high-volume production.
II. Technical Specifications
Parameter Category Technical Specifications
Structure Composition Top layer: SKD11 special steel blade layer / Middle layer: 6061 aviation aluminum alloy / Base layer: S45C reinforced steel plate
Overall Accuracy ±0.02mm-0.05mm (adjustable upon request)
Blade Material Hardness HRC58-62 (Rockwell hardness)
Minimum Blade Spacing 0.8mm
Typical Service Life 1.5-3 million stampings (depending on specific materials)
Compatible Equipment Various platen die-cutting machines, rotary die-cutting machines, high-speed punch presses
III. Applications and Materials
* Electronics Industry: FPC flexible circuit boards, cover films, insulating layers, electromagnetic shielding materials
* New Energy: Graphite sheets, thermally conductive silicone, battery insulating materials
* Medical Field: Medical adhesive tapes, protective materials, medical device packaging
* Precision Materials: Specialized tapes, dust-proof materials, high-performance composite materials
IV. Value Delivered to You
1. Reduced Comprehensive CostsModular replaceable design lowers maintenance costs by 60% and per-use costs by 45%.
2. Improved Production EfficiencyReduces downtime for die changes, increases equipment utilization, and boosts monthly production capacity by up to 30%.
3. Guaranteed Quality StabilityEliminates baseplate deformation issues common in traditional dies, ensuring consistent quality in mass production.
4. Rapid Response Support24-hour technical support and emergency blade replacement services to ensure uninterrupted production.
V. Service Process
1. Needs Analysis: Provide material samples and production requirements.
2. Solution Design: Deliver die design solutions and blade selection recommendations within 24 hours.
3. Manufacturing Processing: Utilize German CNC equipment for precision machining.
4. Rigorous Quality Inspection: Triple accuracy inspection process to ensure 100%出厂合格率 (outgoing quality rate).
5. After-Sales Support: Provide usage guidance and comprehensive after-sales保障 (guarantee).
VI. Reasons to Choose Us
* Professional Technical Team: Engineers with 15 years of industry experience provide technical support.
* Advanced Manufacturing Equipment: Introduced German & Swiss precision manufacturing equipment.
* Quality Assurance System: ISO9001 quality management system certification.
* Rapid Delivery Capability: Standard orders delivered within 10 working days.
* Comprehensive After-Sales Service: Lifetime technical support and maintenance services.